1542 W. Industrial Park St. Covina, CA 91722
626-967-4167
Dealers/OEMs Retail Sales

Mini-Bike Kits

Azusa offers three Mini-Bike kits, with or without frame and fork.
The kits contain identical components throughout, except for wheels.
 The tire and inner tube sizes match the wheels selected.
Each kit provides everything needed to assemble a complete Mini-Bike
including: Frame, Fork, Upholstered Seat, Wheels, Tires, Tubes,
Controls, Grips, Foot Pegs, Axles, Sprockets, Brakes, Chain and all
the necessary Hardware. All Kits are less Engine and Clutch. Assembly
Guidelines and complete parts list are included.
Mini-Bike Kit with 5" Aluminum Wheels, Part No. 3540
COMPLETE MINI-BIKE KITS
Description Part No.
Mini-Bike Kit with 5" Aluminum Wheels 3540
Mini-Bike Kit with 6" Aluminum Wheels 3541
Mini-Bike Kit with 8" Aluminum Wheels 3542
Mini-Bike Kit, Less Frame, with 6" Aluminum Wheels, Part No. 3541-LF
MINI-BIKE KITS, LESS FRAME & FORK
Description Part No.
Mini-Bike Kit, Less Frame & Fork, 5" Aluminum Wheels 3540-LF
Mini-Bike Kit, Less Frame & Fork, 6" Aluminum Wheels 3541-LF
Mini-Bike Kit, Less Frame & Fork, 8" Aluminum Wheels 3542-LF

Click on Part Nos. above to see Kit Components

Bill of Materials for Minibike Kit with 5" Aluminum Wheels, Part No. 3540

Part No. Description Quantity
1144 5" Aluminum Tri-Star Wheel, 3" Wide with 5/8" ID Precision Ball Bearings 2
1632 Minibike Seat, 12" Plush 1
1731 Brake Lever, Split Mounting Collar & Adjuster Hardware for 7/8" Handlebars 1
1754 Brake Cable, 5/64" OD x 56" Length w/ 48" Conduit & .370 Barrel End 1
2208 Brake Assembly, 4-1/2", Steel Anchor Backing Plate, 5/8" Bore 1
2218 Brake Drum, 4-1/2" & #35, 72 Tooth Sprocket, Machined ID, Zinc Plated 1
2239 Foot Peg (Pair), Folding, with Mounting Clamps 1
2359 Throttle Kit, Economy, 50" Unlined Conduit, 54" Cable (7x7 type) & Deluxe Dummy Grip for 7/8" Handelbars 1
2360 Wire Stop with Screw, 1/4" OD x .240" Length, 3/32" Maximum Cable Diameter 1
2361 Wire Swivel with Screw, 1/4" OD x 8-32" ID x .240" Length, 3/32" Maximum Cable Diameter 1
2374 Conduit Clip, 7/8" Tube, for7/32", 3/16" & 1/4" Conduit 6
2379 Conduit Clamp, 7/32" ID, for 3/16" & 7/32" Conduit 1
2386 Conduit Retainer, Straight, 5/16-24, .260 x 2" Length, for 7/32" Conduit 1
2391 Spring, .350" OD x 1/4" ID x 3" Length for 7/32" Conduit 1
3546 Minibike Fork, Fork & Hardware Set 1
3548 Minibike Frame (Frame Only) 1
4313 #35 Chain, 60" (159 Pitches), Packaged with Connecting Link 1
7033 410/350 x 5 Studded Tire, 4 Ply, 3.5" Wide, 11.5" OD 1
7037 410/350 x 5 Sawtooth Tire, 4 Ply, 3.5" Wide, 11.5" OD 1
7132 410/350 x 5 Inner Tube, Bent Stem 2
8121-7 Mini Axle, Steel, 5/8" Diameter x 6-3/4" Length, 5/8-18 Threaded Ends 1" Long 1
8121-9 Mini Axle, Steel, 5/8" Diameter x 8-3/4" Length, 5/8-18 Threaded Ends 1" Long 1
8321 Bushing/Spacer, Steel, 1" OD x 5/8" ID x 1-1/4" Length 2
8356 Bushing/Spacer, Steel, 1" OD x 5/8" ID x 1-7/8 " Length 1
8363 Bushing/Spacer, Steel, 1" OD x 5/8" ID x 1-1/8" Length 3
8410 Bolt, Hex Head, 1/4-20 x 5/8", Zinc Plated 6
8515 Locknut/Axle Nut, 5/8-18 Thin, Nylon Insert, Zinc Plated 5
8523 Jam Nut, 5/16-24, Right Thread, Zinc Plated 2

 

 

Bill of Materials for Minibike Kit with 6" Aluminum Wheels, Part No. 3541

Part No. Description Quantity
1193 6" Aluminum Tri-Star Wheel, 3" Wide with 5/8" ID Precision Ball Bearings 2
1632 Minibike Seat, 12" Plush 1
1731 Brake Lever, Split Mounting Collar & Adjuster Hardware for 7/8" Handlebars 1
1754 Brake Cable, 5/64" OD x 56" Length w/ 48" Conduit & .370 Barrel End 1
2208 Brake Assembly, 4-1/2", Steel Anchor Backing Plate, 5/8" Bore 1
2218 Brake Drum, 4-1/2" & #35, 72 Tooth Sprocket, Machined ID, Zinc Plated 1
2239 Foot Peg (Pair), Folding, with Mounting Clamps 1
2359 Throttle Kit, Economy, 50" Unlined Conduit, 54" Cable (7x7 type) & Deluxe Dummy Grip for 7/8" Handelbars 1
2360 Wire Stop with Screw, 1/4" OD x .240" Length, 3/32" Maximum Cable Diameter 1
2361 Wire Swivel with Screw, 1/4" OD x 8-32" ID x .240" Length, 3/32" Maximum Cable Diameter 1
2374 Conduit Clip, 7/8" Tube, for7/32", 3/16" & 1/4" Conduit 6
2379 Conduit Clamp, 7/32" ID, for 3/16" & 7/32" Conduit 1
2386 Conduit Retainer, Straight, 5/16-24, .260 x 2" Length, for 7/32" Conduit 1
2391 Spring, .350" OD x 1/4" ID x 3" Length for 7/32" Conduit 1
3546 Minibike Fork, Fork & Hardware Set 1
3548 Minibike Frame (Frame Only) 1
4313 #35 Chain, 60" (159 Pitches), Packaged with Connecting Link 1
7034 410/350 x 6 Studded Tire, 4 Ply, 4.0" Wide, 12.5" OD 1
7039 410/350 x 6 Sawtooth Tire, 4 Ply, 4.0" Wide, 12.5" OD 1
7133 410/350 x 6 Inner Tube, Bent Stem 2
8121-7 Mini Axle, Steel, 5/8" Diameter x 6-3/4" Length, 5/8-18 Threaded Ends 1" Long 1
8121-9 Mini Axle, Steel, 5/8" Diameter x 8-3/4" Length, 5/8-18 Threaded Ends 1" Long 1
8318 Bushing/Spacer, Steel, 1" OD x 5/8" ID x 1-3/4" Length 2
8321 Bushing/Spacer, Steel, 1" OD x 5/8" ID x 1-1/4" Length 1
8367 Bushing/Spacer, Steel, 1" OD x 5/8" ID x 1-3/8" Length 3
8369 Bushing/Spacer, Steel, 1" OD x 5/8" ID x 2-1/2" Length 2
8410 Bolt, Hex Head, 1/4-20 x 5/8", Zinc Plated 6
8515 Locknut/Axle Nut, 5/8-18 Thin, Nylon Insert, Zinc Plated 5
8523 Jam Nut, 5/16-24, Right Thread, Zinc Plated 2

Bill of Materials for Minibike Kit with 8" Aluminum Wheels, Part No. 3542

Part No. Description Quantity
1152 8" Aluminum Tri-Star Wheel, 3" Wide with 5/8" ID Precision Ball Bearings 2
1632 Minibike Seat, 12" Plush 1
1731 Brake Lever, Split Mounting Collar & Adjuster Hardware for 7/8" Handlebars 1
1754 Brake Cable, 5/64" OD x 56" Length w/ 48" Conduit & .370 Barrel End 1
2208 Brake Assembly, 4-1/2", Steel Anchor Backing Plate, 5/8" Bore 1
2218 Brake Drum, 4-1/2" & #35, 72 Tooth Sprocket, Machined ID, Zinc Plated 1
2239 Foot Peg (Pair), Folding, with Mounting Clamps 1
2359 Throttle Kit, Economy, 50" Unlined Conduit, 54" Cable (7x7 type) & Deluxe Dummy Grip for 7/8" Handelbars 1
2360 Wire Stop with Screw, 1/4" OD x .240" Length, 3/32" Maximum Cable Diameter 1
2361 Wire Swivel with Screw, 1/4" OD x 8-32" ID x .240" Length, 3/32" Maximum Cable Diameter 1
2374 Conduit Clip, 7/8" Tube, for7/32", 3/16" & 1/4" Conduit 6
2379 Conduit Clamp, 7/32" ID, for 3/16" & 7/32" Conduit 1
2386 Conduit Retainer, Straight, 5/16-24, .260 x 2" Length, for 7/32" Conduit 1
2391 Spring, .350" OD x 1/4" ID x 3" Length for 7/32" Conduit 1
3546 Minibike Fork, Fork & Hardware Set 1
3548 Minibike Frame (Frame Only) 1
4313 #35 Chain, 60" (159 Pitches), Packaged with Connecting Link 1
7054 480/400 x 8 Studded Tire, 4 Ply, 4.6" Wide, 16.0" OD 2
7124 480/400 x 8 Inner Tube, Bent Stem 2
8121-7 Mini Axle, Steel, 5/8" Diameter x 6-3/4" Length, 5/8-18 Threaded Ends 1" Long 1
8121-9 Mini Axle, Steel, 5/8" Diameter x 8-3/4" Length, 5/8-18 Threaded Ends 1" Long 1
8206 Precision Sealed Ball Bearing, 5/8" ID x 1-3/8" OD x 7/16" Thick 4
8321 Bushing/Spacer, Steel, 1" OD x 5/8" ID x 1-1/4" Length 1
8357 Bushing/Spacer, Steel, 1" OD x 5/8" ID x 2-1/4" Length 1
8367 Bushing/Spacer, Steel, 1" OD x 5/8" ID x 1-3/8" Length 1
8380 Bushing/Spacer, Steel, 1" OD x 5/8" ID x 1-1/2" Length 2
8410 Bolt, Hex Head, 1/4-20 x 5/8", Zinc Plated 3
8431 Bolt, Hex Head, 5/16-18 x 1-1/4", Zinc Plated 3
8510 Locknut/Axle Nut, 5/16-18 Thin, Nylon Insert, Zinc Plated 3
8515 Locknut/Axle Nut, 5/8-18 Thin, Nylon Insert, Zinc Plated 4
8523 Jam Nut, 5/16-24, Right Thread, Zinc Plated 2

 

 

Bill of Materials for Minibike Kit with 5" Aluminum Wheels, Less Frame, Part No. 3540-LF

Part No. Description Quantity
1144 5" Aluminum Tri-Star Wheel, 3" Wide with 5/8" ID Precision Ball Bearings 2
1632 Minibike Seat, 12" Plush 1
1731 Brake Lever, Split Mounting Collar & Adjuster Hardware for 7/8" Handlebars 1
1754 Brake Cable, 5/64" OD x 56" Length w/ 48" Conduit & .370 Barrel End 1
2208 Brake Assembly, 4-1/2", Steel Anchor Backing Plate, 5/8" Bore 1
2218 Brake Drum, 4-1/2" & #35, 72 Tooth Sprocket, Machined ID, Zinc Plated 1
2239 Foot Peg (Pair), Folding, with Mounting Clamps 1
2359 Throttle Kit, Economy, 50" Unlined Conduit, 54" Cable (7x7 type) & Deluxe Dummy Grip for 7/8" Handelbars 1
2360 Wire Stop with Screw, 1/4" OD x .240" Length, 3/32" Maximum Cable Diameter 1
2361 Wire Swivel with Screw, 1/4" OD x 8-32" ID x .240" Length, 3/32" Maximum Cable Diameter 1
2374 Conduit Clip, 7/8" Tube, for7/32", 3/16" & 1/4" Conduit 6
2379 Conduit Clamp, 7/32" ID, for 3/16" & 7/32" Conduit 1
2386 Conduit Retainer, Straight, 5/16-24, .260 x 2" Length, for 7/32" Conduit 1
2391 Spring, .350" OD x 1/4" ID x 3" Length for 7/32" Conduit 1
4313 #35 Chain, 60" (159 Pitches), Packaged with Connecting Link 1
7033 410/350 x 5 Studded Tire, 4 Ply, 3.5" Wide, 11.5" OD 1
7037 410/350 x 5 Sawtooth Tire, 4 Ply, 3.5" Wide, 11.5" OD 1
7132 410/350 x 5 Inner Tube, Bent Stem 2
8121-7 Mini Axle, Steel, 5/8" Diameter x 6-3/4" Length, 5/8-18 Threaded Ends 1" Long 1
8121-9 Mini Axle, Steel, 5/8" Diameter x 8-3/4" Length, 5/8-18 Threaded Ends 1" Long 1
8321 Bushing/Spacer, Steel, 1" OD x 5/8" ID x 1-1/4" Length 2
8356 Bushing/Spacer, Steel, 1" OD x 5/8" ID x 1-7/8 " Length 1
8363 Bushing/Spacer, Steel, 1" OD x 5/8" ID x 1-1/8" Length 3
8410 Bolt, Hex Head, 1/4-20 x 5/8", Zinc Plated 6
8515 Locknut/Axle Nut, 5/8-18 Thin, Nylon Insert, Zinc Plated 5
8523 Jam Nut, 5/16-24, Right Thread, Zinc Plated 2

Bill of Materials for Minibike Kit with 6" Aluminum Wheels, Less Frame, Part No. 3541-LF

Part No. Description Quantity
1193 6" Aluminum Tri-Star Wheel, 3" Wide with 5/8" ID Precision Ball Bearings 2
1632 Minibike Seat, 12" Plush 1
1731 Brake Lever, Split Mounting Collar & Adjuster Hardware for 7/8" Handlebars 1
1754 Brake Cable, 5/64" OD x 56" Length w/ 48" Conduit & .370 Barrel End 1
2208 Brake Assembly, 4-1/2", Steel Anchor Backing Plate, 5/8" Bore 1
2218 Brake Drum, 4-1/2" & #35, 72 Tooth Sprocket, Machined ID, Zinc Plated 1
2239 Foot Peg (Pair), Folding, with Mounting Clamps 1
2359 Throttle Kit, Economy, 50" Unlined Conduit, 54" Cable (7x7 type) & Deluxe Dummy Grip for 7/8" Handelbars 1
2360 Wire Stop with Screw, 1/4" OD x .240" Length, 3/32" Maximum Cable Diameter 1
2361 Wire Swivel with Screw, 1/4" OD x 8-32" ID x .240" Length, 3/32" Maximum Cable Diameter 1
2374 Conduit Clip, 7/8" Tube, for7/32", 3/16" & 1/4" Conduit 6
2379 Conduit Clamp, 7/32" ID, for 3/16" & 7/32" Conduit 1
2386 Conduit Retainer, Straight, 5/16-24, .260 x 2" Length, for 7/32" Conduit 1
2391 Spring, .350" OD x 1/4" ID x 3" Length for 7/32" Conduit 1
4313 #35 Chain, 60" (159 Pitches), Packaged with Connecting Link 1
7034 410/350 x 6 Studded Tire, 4 Ply, 4.0" Wide, 12.5" OD 1
7039 410/350 x 6 Sawtooth Tire, 4 Ply, 4.0" Wide, 12.5" OD 1
7133 410/350 x 6 Inner Tube, Bent Stem 2
8121-7 Mini Axle, Steel, 5/8" Diameter x 6-3/4" Length, 5/8-18 Threaded Ends 1" Long 1
8121-9 Mini Axle, Steel, 5/8" Diameter x 8-3/4" Length, 5/8-18 Threaded Ends 1" Long 1
8318 Bushing/Spacer, Steel, 1" OD x 5/8" ID x 1-3/4" Length 2
8321 Bushing/Spacer, Steel, 1" OD x 5/8" ID x 1-1/4" Length 1
8367 Bushing/Spacer, Steel, 1" OD x 5/8" ID x 1-3/8" Length 3
8369 Bushing/Spacer, Steel, 1" OD x 5/8" ID x 2-1/2" Length 2
8410 Bolt, Hex Head, 1/4-20 x 5/8", Zinc Plated 6
8515 Locknut/Axle Nut, 5/8-18 Thin, Nylon Insert, Zinc Plated 5
8523 Jam Nut, 5/16-24, Right Thread, Zinc Plated 2

 

 

Bill of Materials for Minibike Kit with 8" Aluminum Wheels, Less Frame, Part No. 3542-LF

Part No. Description Quantity
1152 8" Aluminum Tri-Star Wheel, 3" Wide with 5/8" ID Precision Ball Bearings 2
1632 Minibike Seat, 12" Plush 1
1731 Brake Lever, Split Mounting Collar & Adjuster Hardware for 7/8" Handlebars 1
1754 Brake Cable, 5/64" OD x 56" Length w/ 48" Conduit & .370 Barrel End 1
2208 Brake Assembly, 4-1/2", Steel Anchor Backing Plate, 5/8" Bore 1
2218 Brake Drum, 4-1/2" & #35, 72 Tooth Sprocket, Machined ID, Zinc Plated 1
2239 Foot Peg (Pair), Folding, with Mounting Clamps 1
2359 Throttle Kit, Economy, 50" Unlined Conduit, 54" Cable (7x7 type) & Deluxe Dummy Grip for 7/8" Handelbars 1
2360 Wire Stop with Screw, 1/4" OD x .240" Length, 3/32" Maximum Cable Diameter 1
2361 Wire Swivel with Screw, 1/4" OD x 8-32" ID x .240" Length, 3/32" Maximum Cable Diameter 1
2374 Conduit Clip, 7/8" Tube, for7/32", 3/16" & 1/4" Conduit 6
2379 Conduit Clamp, 7/32" ID, for 3/16" & 7/32" Conduit 1
2386 Conduit Retainer, Straight, 5/16-24, .260 x 2" Length, for 7/32" Conduit 1
2391 Spring, .350" OD x 1/4" ID x 3" Length for 7/32" Conduit 1
4313 #35 Chain, 60" (159 Pitches), Packaged with Connecting Link 1
7054 480/400 x 8 Studded Tire, 4 Ply, 4.6" Wide, 16.0" OD 2
7124 480/400 x 8 Inner Tube, Bent Stem 2
8121-7 Mini Axle, Steel, 5/8" Diameter x 6-3/4" Length, 5/8-18 Threaded Ends 1" Long 1
8121-9 Mini Axle, Steel, 5/8" Diameter x 8-3/4" Length, 5/8-18 Threaded Ends 1" Long 1
8206 Precision Sealed Ball Bearing, 5/8" ID x 1-3/8" OD x 7/16" Thick 4
8321 Bushing/Spacer, Steel, 1" OD x 5/8" ID x 1-1/4" Length 1
8357 Bushing/Spacer, Steel, 1" OD x 5/8" ID x 2-1/4" Length 1
8367 Bushing/Spacer, Steel, 1" OD x 5/8" ID x 1-3/8" Length 1
8380 Bushing/Spacer, Steel, 1" OD x 5/8" ID x 1-1/2" Length 2
8410 Bolt, Hex Head, 1/4-20 x 5/8", Zinc Plated 3
8431 Bolt, Hex Head, 5/16-18 x 1-1/4", Zinc Plated 3
8510 Locknut/Axle Nut, 5/16-18 Thin, Nylon Insert, Zinc Plated 3
8515 Locknut/Axle Nut, 5/8-18 Thin, Nylon Insert, Zinc Plated 4
8523 Jam Nut, 5/16-24, Right Thread, Zinc Plated 2

 

Part No. Description Quantity
1152 8" Aluminum Tri-Star Wheel, 3" Wide with 5/8" Precision Ball Bearings (complete with hardware) 2
1632 Minibike Seat, 12" Plush 1
1731 Brake Lever, Split Mounting Collar & Adjuster Hardware for 7/8" Handlebars 1
1739 Foot Peg, Folding (Pair) 1
1754 Brake Cable, 5/64" OD x 56" Length w/ 48" Conduit & .370 Barrel End 1
2208 Brake Assembly, 4-1/2", Steel Anchor Backing Plate, 5/8" Bore 1
2218 Brake Drum, 4-1/2" & #35, 72 Tooth Sprocket, Machined ID, Zinc Plated 1
2264 Spring for 4-1/2" Brake (Each) 2
2359 Throttle Kit, Economy, 50" Unlined Conduit, 54" Cable (7x7 type) & Deluxe Dummy Grip for 7/8" Handelbars 1
2360 Wire Stop with Screw, 1/4" OD x .240" Length, 3/32" Maximum Cable Diameter 1
2361 Wire Swivel with Screw, 1/4" OD x 8-32" ID x .240" Length, 3/32" Maximum Cable Diameter 1
2375 Conduit Clips, 1/4" ID x 7/32" for 7/8" Tube 6
2379 Conduit Clamp, 7/32" ID, for 3/16" & 7/32" Conduit 1
2386 Conduit Retainer, Straight, 5/16-24, .260 x 2" Length, for 7/32" Conduit 1
2391 Spring, .350" OD x 1/4" ID x 3" Length for 7/32" Conduit 1
4318 #35 Chain, (127 Pitches), Packaged with Connecting Link 1
7054 410/350 x 8, Studded Tire, 4 Ply, 4.6" Wide, 16.0" OD 2
7124 480/400 x 8, Inner Tube, Bent Stem 2
8121-7 Mini Axle, Steel, 5/8" Diameter x 6-3/4" Length, 5/8-18 Threaded Ends 1" Long 1
8121-9 Mini Axle, Steel, 5/8" Diameter x 8-3/4" Length, 5/8-18 Threaded Ends 1" Long 1
8162 Mounting Clamp Halves (Each) 4
8357 Bushing/Spacer, Steel, 1" OD x 5/8" ID x 2-1/4" Length 1
8367 Bushing/Spacer, Steel, 1" OD x 5/8" ID x 1-3/8" Length 3
8410 Bolt, Hex Head, 1/4-20 x 5/8", Zinc Plated 6
8422 Bolt, Hex Head, 5/16-18 x 1" Zinc Plated 2
8510 Locknut, 5/16-18 Thin, Nylon Insert, Zinc Plated 10
8515 Locknut/Axle Nut, 5/8-18 Thin, Nylon Insert, Zinc Plated 4
8523 Jam Nut, 5/16-24, Right Thread, Zinc Plated 2
8321 Bushing, 1" OD x 5/8" ID x 1-1/4" Length 1
8380 Bushing, 1" OD x 5/8" ID x 1-1/2" Length 2
8431 Bolts, 5/16-18 x 1-1/4" 3